Hardware Engineering Operations / Manufacturing, AVP

Astera Labs · San Jose, CA · Onsite

SeniorEngineeringOver a month ago

What they ask for

Lean ManufacturingProcurement

About the role

Astera Labs (NASDAQ: ALAB) provides rack-scale AI infrastructure through purpose-built connectivity solutions. By collaborating with hyperscalers and ecosystem partners, Astera Labs enables organizations to unlock the full potential of modern AI. Astera Labs’ Intelligent Connectivity Platform integrates CXL®, Ethernet, NVLink, PCIe®, and UALink™ semiconductor-based technologies with the company’s COSMOS software suite to unify diverse components into cohesive, flexible systems that deliver end-to-end scale-up, and scale-out connectivity. The company’s custom connectivity solutions business complements its standards-based portfolio, enabling customers to deploy tailored architectures to meet their unique infrastructure requirements. Discover more at www.asteralabs.com .

AVP of Hardware Engineering Operations/Manufacturing

Role Overview

Astera Labs is scaling rapidly as the connectivity backbone of rack-scale AI infrastructure, and our hardware manufacturing footprint is scaling with it. Smart Cable Modules (SCM), Active Electrical Cables (AEC), evaluation boards, AI Chassis-class systems, and ODM-built products are central to how we deliver purpose-built connectivity at hyperscale. We're hiring an AVP of Hardware Engineering Operations/Manufacturing to bring focused, senior leadership to this growing function.

This is a wide-ranging role spanning the full breadth of Astera Labs' hardware portfolio — from Smart Cable Modules to rack-scale chassis-based products. You'll own manufacturing strategy and execution across SCM, AEC, evaluation boards (SVB/EVB), AI Chassis-class systems, and ODM-built products such as switch trays and CEM cards. You'll be the primary leader partnering with our contract manufacturers across China and the rest of Asia, driving quality, capacity, cost, and time-to-market as we scale to meet AI infrastructure demand.

Key Responsibilities

    Leadership, Strategy & CM/ODM Partnership

      Lead Astera Labs' hardware engineering operations and manufacturing organization across SCM, AEC, evaluation boards, AI Chassis-class systems, and ODM programs

        Own day-to-day partnership with contract manufacturers across China and the rest of Asia — driving cadence, accountability, and site ramps from qualification through full production maturity

          Manage ODM engagements for switch trays, CEM cards, chassis-based systems, and adjacent products, navigating the differences from traditional CM models

            Partner with Hardware Engineering, Product, Supply Chain, and Quality leaders, and represent hardware operations in executive reviews

              New Product Introduction (NPI) & Advanced Manufacturing

                Drive Design for Manufacturability (DFM) reviews on early product designs to validate completeness and manufacturability before release to the floor

                  Lead production scaling — estimating costs, production times, and staffing requirements for new designs

                    Prepare and maintain technical documentation for new manufacturing processes and engineering procedures

                      Process & Sustaining Engineering

                        Design factory layouts and analyze workflows to achieve maximum production efficiency

                          Troubleshoot operational bottlenecks and investigate material use variances directly on the assembly line

                            Conduct ongoing time and cost analyses to identify waste reduction and lean manufacturing improvements

                              Test Engineering

                                Architect test parameters for finished products to validate they meet exact process requirements

                                  Coordinate the design, procurement, build, and debug of automated test equipment

                                    Test products to identify anomalies and ensure compliance with functional and safety standards

                                      Product Engineering (Manufacturing Focus)

                                        Lead failure analysis using statistical methods and recommend changes in designs, tolerances, or processing methods

                                          Apply root-cause fixes to prevent reoccurrence of product problems involving existing designs or materials

                                            Monitor and analyze operational data to evaluate product performance and drive technical design changes that improve yield

                                              Tooling & Automation

                                                Assess, select, and schedule installation of manufacturing machinery and industrial processing systems

                                                  Design and implement custom jigs, fixtures, and manufacturing aids for daily assembly

                                                    Apply automation techniques and robotics programming to improve workflow and reduce manual labor

                                                    Basic Qualifications

                                                      Bachelor's degree in Electrical Engineering or related technical discipline

                                                        15+ years of hardware manufacturing experience, with significant time leading cable assembly, PCBA, board, module, or system/chassis manufacturing

                                                          Proven track record managing contract manufacturers in Asia, including site ramps and multi-site operations

                                                            Deep expertise in NPI, DFM, mass production ramp, yield/test, and quality systems for high-volume hardware products

                                                              Hands-on experience across process/sustaining engineering, test engineering, and tooling/automation

                                                                Experience leading and scaling hardware operations organizations through hyper-growth

                                                                  Willingness and ability to travel internationally to CM and ODM sites on a regular cadence

                                                                  Preferred Qualifications

                                                                    Master's degree in Electrical Engineering or related field

                                                                      Direct experience with Active Electrical Cables (AEC), optical transceivers, Smart Cable Modules, or high-speed cable/connector assemblies

                                                                        Experience manufacturing rack-scale or chassis-class systems for hyperscale or AI infrastructure

                                                                          Experience with ODM engagement models for system-level products (switch trays, CEM cards, or similar)

                                                                            Chinese language proficiency (Mandarin) for direct CM partnership in China

                                                                            Base salary range is $280,000 to $310,000 depending on experience, level, and business need. This role may be eligible for discretionary bonus, incentives and benefits.

                                                                            We know that creativity and innovation happen more often when teams include diverse ideas, backgrounds, and experiences, and we actively encourage everyone with relevant experience to apply, including people of color, LGBTQ+ and non-binary people, veterans, parents, and individuals with disabilities.

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